Categories
Industry News

Renovating History: Louisiana’s Capitol Building

Louisiana’s art deco capitol building isn’t just the tallest building in Baton Rouge, it’s the tallest capitol building in the United States of America. ‘Huey Long’s Monument’, as it is often called, was started in 1930, and inaugurated two years later, and was made a National Historic Landmark in 1982.
SMLXL

 However, after 80 years, the building was beginning to show its age, and in 2013, the year-long project to carry out essential renovation works was completed. Part of a bigger overall project, this phase was concerned with the heating and air-conditioning systems, and cost in the region of $8 million.
Although the majority of this stage of the renovation project was out of sight, Duane Meeks, a Stuart and Co. contractor, said that “everything is basically maintained with the original style”. The job involved installing two 10 inch steel pipes through the Senate and House chambers on each side of the building, from the basement out to the rotunda.
Inspired partly by the unexpected discovery of “dirty magazines from the 1980s” hidden inside a basement bathroom wall, his contractors decided on a slightly less colorful selection of time capsules for future crews to find when they too were carrying out renovation works in years to come – amongst the items in their time capsules were newspapers and magazines, in particular the copy of the Times-Picayune from the day after President Barack Obama’s re-election.
The same Baton Rouge based company also carried out a program of security renovations, with a budget of just under $5 million. The bill of quantities included 500 steel pipe bollards, and 450 feet of pre-cast concrete walls to extend around the perimeter of the Capitol building. The art deco aesthetics were kept to, as the surrounding gardens were extensively landscaped. They also installed a new parking lot, with more retractable steel bollards for ease of access, and with a guard hut at the entrance points. This didn’t just look good – it won the ABC Excellence in Construction award for perimeter security.
The Old State Capitol hasn’t been neglected either – overlooking the Mississippi River, the building is a twice the age of its newer replacement. James H. Dakin’s Gothic Revival-style building was finished in 1852, and was built in preparation for the state capitol’s move from New Orleans to Baton Rouge. Falling into considerable disrepair from the 1930s when it ceased to be the capitol building, the building was threatened with demolition in 1991. The architects that oversaw the painstaking renovation – E. Eean McNaughton – removed the unsightly layer of cement that was around the exterior, and restored the cast iron fence dating from 1855. Now the Museum of Political History, the old capitol building is now something of an exhibit in its own right.
Renovation works are some of the most painstaking and specialist construction projects out there, requiring specialist materials as well as specialist skills. However, enabling historic buildings to share their stories with new generations makes the cost worth it.
Categories
Industry News

Kinetic Energy: Powering the Future

Nikola Tesla once said, “Ere many generations pass, our machinery will be driven by a power obtainable at any point of the universe.” The current generation of engineers have taken great strides in making Tesla’s prediction become a reality. Kinetic Energy is being used in the design of amazing new innovations such as harnessing kinetic energy to power buildings and roads designed to provide electrical energy from the kinetic energy of moving vehicles.

One company (Pavegen) has engineered a technology that provides electrical power from the footsteps of people who walk across specialty designed flooring that converts kinetic energy into electrical power via a flywheel. This amazing technology can be used outside or inside. This is a great addition to any are that receives a high amount of foot traffic such as Airports, Malls, and Schools. Pavegen already has this technology being utilized in a few different places. Most notably is a soccer stadium in Brazil. When players and fans walk across the specialty designed flooring, the kinetic energy is converted into electrical energy which is used to power the lights of the soccer stadium. This technology is also being used in London’s Canary Wharf. All foot traffic around the wharf creates kinetic energy that is also converted into electrical energy to power the surrounding street lights.

Pavegen is going beyond just energy by also incorporating data transmitters into its products to track footsteps to help create “smart cities”. The Pavagen system allows the ability to be able to predict peak timing, prime locations, and movement patterns. They even went a step further (no pun intended) and incorporated a “Loyalty Program” in which people walking can use an app and earn digital currency for every step walked on their technology. This money can be used in a variety of ways to reward loyalty or be donated to charity.

Italian startup “Underground Power” is also getting in on the kinetic energy movement by taking this technology to the streets. Underground Power in partnership with the Polytechnic University of Milan, has developed a technology called Lybra which is a rubber paving that collects kinetic energy from moving vehicles and converts it into electrical energy. The way that Lybra works is that it takes the kinetic energy that is created by the force of a breaking vehicle and converts it into electrical energy that is sent to the electrical grid. Lybra is installed in places that have been strategically selected as spots that most drivers must reduce their speed. This makes sure that Lybra gathers the most kinetic energy possible. The technology also can help make the roadways safer because each of these strategically selected spots that gather electricity are marked so drivers will have an extra reminder to slow down. This makes Lybra a vital safety innovation as well as a creative way to produce electricity in an eco-friendly manner. This technology has serious potential in alternative power sourcing and makes vehicles give back instead of the normal complaints of vehicle pollution.

Both brilliant kinetic energy innovations provide multiple benefits for their respective uses. Kinetic energy is something that is going to be created regardless of whether it is being harnessed or not, so it would really be a waste to not utilize this energy to create a green form of electricity whenever possible.

While it may not be the exact idea that Nikola Tesla had when he made the previously mentioned quote, this technology really does have the potential to be used anywhere that kinetic energy can be gathered. This is not only great for the environment but also has cost saving benefits as well.

Categories
Industry News

Four Ways to Improve Warehouse Operations & Efficiency

To simplify business as a whole, regardless of industry, there are two ways to make more money for your company; increase revenue or lower costs. As with nearly everything in life – easier said than done. In our previous article, Insider Sales and Growth Tips, we listed a couple of different opportunities to increase revenue. Now it’s time to focus on the other direction of a firm’s cash flows – operations.
It’d be a rarity to find someone in operations that hasn’t heard the quote from Peter Drucker, “You can’t manage what you can’t measure”. Although there are those that enjoy number-crunching and reading large excel spreadsheets of KPIs, we aren’t all blessed with that personality trait. However, in the instance of saving a firm money, it’s time to grin and bear it. This sets up a firm with the opportunity to compare its objective performance with other firms in the industry.
1. Organize Distribution Centers for Full Efficiency
There’s a reason why Industrial Engineers and Process Engineers always seem to be under high demand. Hiring a true professional to re-organize a plant or distribution center’s layout can save tens of thousands to millions (depending on the size) in operations costs. Shaving seconds off of a certain process makes an enormous difference when you’re repeating that process millions of times a year. In addition, defining a discounting or selling process for slow, non-moving, or return inventory will help open up more productive warehouse space.
You may have noticed that over the last few years, Wal-Mart has widened out most of its aisles. There are plenty of rumors for why, but the general consensus is that they were looking to have less inventory in their stores without looking like they have less. The opposite can be true for a firm’s warehouse. Using narrow-aisle fork trucks, aisle size can be reduced with an opportunity to fit more aisles/inventory in.
Cross-training associates allows much more flexibility within an operation as well. When an inventory clerk or a scheduler is able to hop on a forklift and assist in shipping/receiving in the event of being short-staffed, this avoids opportunity-bottlenecks. Not to mention that many employees enthusiastically welcome cross-training as it mixes up their functions and adds to their job scope altogether, which also makes a firm’s employees much stronger candidates for internal promotion when it comes to general management over multiple functions. The firm gets improved operational efficiencies meanwhile increasing employee morale. Whats not to love?
2. Implement the Power of Real-Time WMS Technology
Implementing a warehouse management system that integrates with your enterprise resource planning software will assist with managing your logistics and inventory in real-time in order to maximize throughput and analytical transparency. This will also improve tracking employee performance and lessen the amount of time necessary to onboard/train a new hire on KPIs & SKUs.
3. Develop & Maintain Analytics of Warehouse Order Status, Inventory & Labor
Using technology & software, a firm should look to shorten the amount of time it takes to update a product in its ERP system once the is received in the warehouse. In addition, maintaining these analytics will lower the amount of errors made on order changes, duplicate orders and time management/scheduling for operations & logistics managers.
4. Track Results, Outperform Previous Results
In an industry where continuous improvement, Six Sigma and Kaizen are all second nature, it is a necessity that firms continue to track and improve off of previous results. Big data isn’t just for IT companies anymore. Popular metrics to target for improvement are order fulfillment, inventory management & warehouse performance. In order fulfillment there is a focus on on-time delivery percentage, fill-rate percentages and order accuracy. For warehouse management there is a focus on inventory accuracy and warehouse productivity. By setting standards, employees know where they stand as far as objective performance goes.
Categories
Industry News

Wooden builds – the durability and beauty of natural materials

Timber frames are still incredibly popular when building new homes, especially as the frames can be constructed offsite, improving quality, and saving money on the build. Timber also has a lower environmental impact than many other materials – providing the wood is obtained from a sustainable source, and can even make you feel well. We’ve all experienced the ‘forest bathing’ effect of a walk in the woods (in fact, Japanese medics even prescribe this as therapy for a range of conditions), but high wood contents in schools and offices can even help to boost learning and productivity, and cut absenteeism.
Building beautiful and durable structures is nothing new – the Temple of the Flourishing Law in Japan has been standing for around 1,400 years, surviving weather, earthquakes, and fire. The wood would suggest that the trees were felled towards the end of the 6th century, and that the temple was built immediately after that.
In 2016, the exceptionally well-preserved remains of a Bronze Age village were examined and documented in the UK. The site in Cambridgeshire has been dubbed ‘Britain’s Pompeii’, as there is the same sense that the people that lived there have left in the middle of their day to day activities, and might return at any time. It would appear that a fire caused the residents to flee – and not return – but they left everything behind; half eaten meals in dishes, exceptionally finely-woven fabric, beads, tools, and even the remains of a cart with the spine of its unfortunate horse nearby. The houses were round, and of a close wooden construction. Like other ancient palisade discoveries, the wood that has survived in almost perfect condition would appear to have been heated to strengthen it before use – much like modern Brimstone.
Brimstone itself is British-grown wood which is subjected to kiln-heating to make it ideal for cladding and decking in particular, and fast-growing woods such as ash and sycamore make it sustainable as well as durable.
New techniques employing wood mean that the buildings are getting taller too. The Treet residential building in Bergen, Norway is 14 stories high, and currently the tallest wood building in the world. However, by the end of the year, it is due to be eclipsed by an 18-storey dormitory building for the University of British Columbia. Plans for a 21 storey build are also being made for the Haut building in Amsterdam, with Arup heading up the project. Architects are even planning wooden structures of skyscraper proportions; the Tratoppen (or ‘treetop’) is currently on the drawing board for Stockholm in Sweden, and at 40 floors, will be almost twice the height of the Haut.
There’s no doubt that wood is the best environmental choice, reducing the carbon footprint of builds like this by up to 75%. The reduced weight means that foundations can be more shallow, and the wood itself is not only sustainable, but a natural ‘sink’ for CO2 emissions. Hybrid forms such as CLT and concrete-jointed timber mean that builds are even more durable – perhaps one of the blocks in the planning might still be around in another 1,400 years!

 

Categories
Industry News

Paving the Way to New Innovations in Concrete

Over the course of the last several years, there have been a vast number of advancements in concrete technology. These advancements have taken place across the entire industry in areas such as mixture proportioning, durability, recycling, and the effect on the environment. The downside is that many of these advancements have not been readily used by the construction and consumers alike. New technology always has a tough time adapting due to the typical high cost and the lack of knowledge or unfamiliarity with implementing the technology. Some technology, however, seems to bypass the norm and become used daily in the construction industry.

Most of the new concrete technologies are starting to gain traction within the construction industry. Ultra-High Performance concrete (HPC) and geopolymer concrete are some prime examples. Both technologies offer advantages to the evolution of concrete without any added disadvantages to the normal concrete used routinely in the construction landscape today.

Recycled materials are used in the creation of high-performance concrete so it also better for the environment which fits in with the green movement of modern society. Among the recycled materials used in the development of HPC are silica fume, ground granulated blast furnace slag, and fly ash which is the result of burning coal and collecting the waste by-product.

With high-performance concrete, the addition of these recycled materials reduces the amount of Portland cement needed which is probably the number one advantage of this technology. Most people do not realize the impact that concrete has on our carbon footprint but it does affect the environment drastically. The estimated effect of concrete on the carbon dioxide emissions scale is about 5 to 10%.  That is a huge number considering the amount of concrete used today. Reducing the amount of Portland cement needed to produce concrete reduces the amount of carbon dioxide emissions and energy consumption which in turn has a profound impact on global warming.

Fly ash and furnace slag are also a more cost effective solution because they are cheaper than traditional cement and provide a higher quality of concrete than Portland cement. The technology will make concrete last for hundreds of years rather than a few decades.

The utilization of these by-product materials is also important due to the amount of land saved that would be destroyed to gain the materials to produce Portland cement. Byproducts from burning coal, such as fly ash, is very abundant anywhere you go in the industrial world. This also makes the technology great because the materials are so readily available at a fraction of the cost. The reason that coal by-products are so inexpensive is that before this technology they were considered trash and companies would just bury them in a landfill somewhere. Now the companies can make a little profit from it instead and the number of burial sites is reduced which translates into cleaner streams and less contamination of water supplies.

This new form of concrete stands up better to corrosion than typical concrete and is as strong or stronger as well. The HPC concrete is measured to have equal or higher compressive and tensile strengths. The  concrete also cures faster than traditional concrete and protects better against fire due to a higher fire resistance. Those are a ton of benefits for a product that is cheaper and reduces greenhouse gas emissions by 90 percent over the lifespan of the concrete.

Another new technology in the world of concrete is BSI. BSI is a fiber reinforced concrete that has a significantly higher tensile strength and flexibility as opposed to traditional concrete. This technology can reduce the amount of concrete needed to build structures by an astounding 80% since it is much denser than traditional concrete.

The high density of this modern form of concrete also adds other benefits to the equation such as being extremely resistant to chemical corrosion which eats away at traditional concrete. Steel Rebar is also eliminated using this form of concrete without reducing strength. In fact, BSI mixed with certain materials such as metallic fibers can be used to build structures that are about as thick as a traditional wall mount flat screen television. This type of concrete has a lifespan that surpasses traditional concrete by as much as 80% and requires significantly less maintenance.

Another technology gaining popularity in the construction industry is Ductal. Ductal concrete is denser than previously mentioned BSI. Ductal concrete is created by incorporating steel organic fibers into the mix to create a dense final product with an amazing strength that surpasses even BSI. Ductal concrete is being tested to be the material used in nuclear containment structures due to its enormous strength. The concrete is also being tested to make bridges, structures, and tunnels earthquake proof. Any material that can hold up to an earthquake, let alone a nuclear blast, is probably going to be a product that can withstand normal use in the construction industry. The concrete itself is more expensive than traditional concrete but the added advantages of less labor, equipment costs, and the elimination of rebar make it competitive with traditional concrete pricing. The biggest bonus to the end user is a structure that is thinner, weighs less, and has a foundation smaller than if traditional concrete was used.

BSI and Ductal are both resistant to water because they are not as porous as regular concrete. This means that water or chemicals cannot seep in and cause cracking of the material. The result is a concrete that is lower maintenance and has higher durability. Both can also be used in structures that are near oceans because they are very resistant to salt water. This makes both materials an excellent option for building bridges and piers over the ocean. The salt water is extremely corrosive to regular concrete and will eat it away over time. That is not an issue with either of these modern concretes.

The world of concrete is a fascinating one, full of creative and impactful innovations. As the saying goes, anything long-lasting must begin with a strong foundation, and the industry proves time and time again that they are up to the task of perfecting that foundation. These concrete products will be used widely in the world and the structures that they help create will be used for several generations to come.